Ultra-Thin Aerogel Sheet
Anchor-Tech Ultra-Thin Aerogel Sheets – Superior Fire & Thermal Protection
Anchor-Tech offers a comprehensive range of high-performance aerogel products, including ultra-thin aerogel sheets with thicknesses as low as 1mm or even thinner. These advanced materials provide exceptional thermal insulation and fire protection, making them ideal for:
- Battery cell insulation in EVs and energy storage systems
- Fire-resistant barriers for 3C electronic devices
- Lightweight yet highly efficient thermal protection
Our product lineup includes six cutting-edge aerogel sheet solutions:
- AG50 – High-Performance Aerogel Sheet
– AG50G: Glass fiber-based aerogel sheet with a wet-laid surface mat, optimized for LFP battery cell insulation. Thickness: 1mm (customizable).
– AG50C: Ceramic fiber-based aerogel sheet, specifically designed for NCM battery cell insulation.
- Film-Coated Aerogel Sheet
By laminating AG50 with PE or PI film, we eliminate aerogel powder shedding, ensuring cleaner and more durable insulation performance.
- AG35 – Pre-Oxidized Fiber Aerogel Sheet
The pioneering aerogel solution for battery cell fire protection, setting the industry standard for thermal insulation and flame resistance.
- AG-Sponge – Ultra-Low Thermal Conductivity
– Thickness: 0.04mm – 5mm
– Thermal conductivity: 0.018 W/(m·K) at room temperature
– Operating range: -180°C to 200°C
– Ultra-flexible and lightweight insulation for various applications.
- AG-Film – Ultra-Thin Coated Aerogel
– Aerogel coated onto a thin film substrate, achieving an ultra-slim 0.1mm thickness
– Ideal for 3C electronics requiring efficient heat insulation
– Maximum operating temperature: 120°C
- AKNB200 – Aerogel Fabric for Apparel
– Specially designed for clothing applications
– Thickness: 0.4mm – 3mm
– Provides superior warmth without the bulk of traditional down jackets or firefighter gear
At Anchor-Tech, we are committed to delivering industry-leading aerogel solutions tailored to your needs. Contact us today to find the perfect fire and thermal protection for your applications!
How to Select Ultra-Thin Aerogel Insulation
Ultra-thin aerogel products are used where conventional insulation cannot fit: battery packs, electronic devices, compact equipment, apparel or protective layers, and narrow thermal gaps. Start with the available thickness, then select the product form according to substrate, flexibility, adhesive requirement, and die-cutting process.
| Product form | Best fit | Key selection question |
|---|---|---|
| Aerogel sheet | Thin panels and compact equipment | Does the assembly need a self-supporting sheet? |
| Film-coated aerogel sheet | Clean handling and laminated structures | Which facing film is compatible with your process? |
| Flexible aerogel blanket | Soft, curved, or textile-integrated layers | Will the part bend, flex, or be die-cut repeatedly? |
| Special flexible forms | Sponge, cloth, and lightweight custom uses | Is softness, resilience, or textile integration the priority? |
For battery and electronics projects, also verify die-cutting tolerance, dust control, adhesive or release-liner options, and thermal interface design. For protective fabrics, test the material inside the finished laminate because flexing, compression, laundering, and abrasion can change real-world performance.
Information to send with an RFQ
- Target thickness and dimensional drawing or die-cut pattern
- Substrate, adhesive, release liner, facing film, or lamination requirements
- Operating temperature and whether the part sees compression or repeated flexing
- Annual quantity, prototype quantity, packaging, and destination
- Required test data and whether typical or guaranteed values are needed
FAQ
A sheet is usually thicker and more self-supporting. A film or film-coated product is designed for very thin laminated assemblies and precision die-cutting.
Yes, many thin aerogel products can be supplied for die-cut components. Provide the drawing, tolerance, quantity, and handling requirements for review.
Request samples and test them in the real stack-up under temperature, compression, flexing, and assembly conditions that match your product.