AGF-TADR TPU Self-Adhesive Aerogel Insulation Film

Product Description

AGF-TADR Aerogel Film features a four-layer composite structure consisting of a TPU film, aerogel coating, double-sided adhesive, and release liner, with typical thickness options ranging from 130 to 330 microns. The TPU film serves as a flexible, wear-resistant support layer that withstands mechanical vibration and abrasion, making it ideal for high-wear applications such as drone battery compartments and industrial robot joints.

The aerogel coating provides excellent thermal insulation with a low thermal conductivity of 0.022–0.026 W/(m·K). The double-sided adhesive enables quick and easy installation, while the release liner ensures convenient handling. This four-layer design effectively addresses thermal insulation, protection, and ease of application.

The TPU film offers oil resistance and wide temperature tolerance, suitable for both high and low temperature environments. The advanced composite of aerogel coating and TPU results in a smooth, dust-free, odorless surface with no particle shedding under dynamic loads. The film can be adhered directly to component surfaces, providing reliable thermal insulation and physical protection, making it an ideal solution for high-reliability applications.

Product Specifications

Product model	AGF-TADR
Thickness(μm)	80-330(customizable)
Product Structure	TPU Film + Aerogel Coating + Double-Sided Adhesive + Release Liner
Standard Thickness (μm)	130±10	230±20	330±20
Standard model	AGF-TADR -130	AGF-TADR -230	AGF-TADR -330
Thermal Conductivity (W/m·K) (Aerogel layer only)	0.022~0.026
Temperature Resistance Range (°C)	-40 ~ 130
Continuous Operating Temperature (°C)	– 20 ~ 120
Fire Resistance (UL94)	/
Dielectric Strength (kV/mm)	≥4
Volume Resistivity (Ω·cm)	≥1.0×10¹³
Size	Supplied in rolls, customizable
Storage conditions	Store in a dry, room-temperature environment. Shelf life: 3 years

Comparison between different models

Model	Structure Description	Standard Thickness (µm)	Substrate Thickness (µm)	Operating Temperature (°C)	Thermal Conductivity (W/m·K)	Abbreviation Notes
AGF–N	Pure aerogel coating	500–3000	–	-40 ~ 300	0.018–0.024	AGF = Aerogel Film, N = No substrate
AGF–APA	Aerogel coating + PET film + Aerogel coating	70, 140, 200, 250	PET = 16 µm	-20 ~ 120	0.022 ~ 0.026	A = Aerogel, P = PET
AGF–AGR	Aerogel coating + artificial graphite sheet + release film	100, 200, 300	Graphite sheet: 20, 30, 50	-20 ~ 220	0.022 ~ 0.026	G = Graphite, R = Release film
AGF–ACU	Aerogel coating + copper foil	100, 200, 300	Copper foil: 20, 30, 50	-20 ~ 220	0.022 ~ 0.026	CU = Copper foil
AGF–AAL	Aerogel coating + aluminum foil	100, 200, 300	Aluminum foil: 20, 30, 50	-20 ~ 220	0.022 ~ 0.026	AL = Aluminum foil
AGF–API	Aerogel coating + PI film	100, 200, 300	PI film: 25, 50	-20 ~ 220	0.022 ~ 0.026	PI = Polyimide film
AGF–AR	Aerogel coating + release film	320, 400	–	-20 ~ 220	0.03	R = Release film
AGF–AP	Aerogel coating + PET film	100, 200, 300	PET = 1.9 µm	-20 ~ 120	0.022 ~ 0.026	P = PET film
AGF–APR	Aerogel coating + PET film + release film	50, 100, 200, 300	PET = 1.9 µm	-20 ~ 120	0.022 ~ 0.026	A = Aerogel, P = PET film, R = Release film
AGF–APDR	Aerogel coating + double side adhesive + release film	50, 100, 200, 300	Double side adhesive: 15 µm (PET 5 µm + adhesive 10 µm)	-20 ~ 220	0.022 ~ 0.026	A = Aerogel, P = PET, D = Double Side Adhesive, R = Release film
AGF–PADR	PET film + aerogel coating + double side adhesive + release film	50, 100, 200, 300	PET = 1.9 µm, adhesive = 15 µm (PET 5 µm + adhesive 10 µm)	-20 ~ 220	0.022 ~ 0.026	P = PET, A = Aerogel, D = Double Side Adhesive, R = Release film
AGF–TADR	TPU film + aerogel coating + double side adhesive + release film	130, 230, 330	–	-20 ~ 220	0.022 ~ 0.026	T = TPU film, D = Double Side Adhesive, R = Release film

Product Advantages

TPU Protective Layer: wear-resistant, waterproof, and oil-resistant
Self-Adhesive Design: tool-free and quick installation
Low Thermal Conductivity: 0.022–0.026 W/m·K for stable insulation
Wide Temperature Range: -20 to 220°C for versatile use
High Elasticity and Flexibility: TPU material endures repeated bending

Product Applications

● Wearable Devices
● Smartphones
● Laptops
● Tablets
● OLED Displays
● Smart TVs
● Digital Cameras
● Consumer Electronics

Manufacturer & Engineering Notes

Manufacturing & Project Experience

Anchor Aerogel produces the AGF-TADR composite in-house, coating the aerogel layer onto TPU film and laminating the adhesive and release liner under controlled conditions. We routinely support overseas OEM and ODM projects from early sampling through mass production, and our engineering team can review your drawings, suggest workable thicknesses within the 80-330 μm window, and prepare die-cut or roll-form samples for evaluation. Project handling includes pre-shipment inspection and export packaging suited to long-distance logistics. If your program requires documentation such as a TDS or test reports for incoming quality control, our team can provide the current versions on request.

Engineering Boundaries & Custom Options

AGF-TADR is offered in three standard gauges (130, 230, 330 μm) plus customized thicknesses, so most buyers start from a standard model and adjust only if the gap or wear condition demands it. The published electrical ratings (dielectric strength ≥4 kV/mm, volume resistivity ≥1.0×10¹³ Ω·cm) refer to typical values; please confirm current figures in the TDS for your lot. Note the distinction between the temperature resistance range (-40 to 130°C) and the continuous operating range (-20 to 120°C); prolonged service above the continuous limit is not recommended. No UL94 flame rating is published for this model, so fire-critical designs need separate verification.

Frequently Asked Questions about AGF-TADR Self-Adhesive Aerogel Film

Technical answers for overseas buyers, engineers, and project specifiers. For project-critical values, request the current TDS before final design.

What is the layer structure of AGF-TADR self-adhesive aerogel film?

AGF-TADR is a four-layer composite: a TPU film, an aerogel coating, a double-sided adhesive, and a release liner. The TPU layer acts as a flexible, wear-resistant, oil-resistant support that tolerates mechanical vibration and abrasion, while the aerogel coating provides the thermal barrier with a thermal conductivity of 0.022-0.026 W/(m·K) for the aerogel layer. The double-sided adhesive allows direct bonding to component surfaces, and the release liner protects the adhesive until installation. Standard overall thicknesses are 130±10, 230±20, and 330±20 μm, with a customizable range of 80-330 μm.

Which applications is AGF-TADR designed for?

AGF-TADR targets high-wear and high-reliability thermal insulation points in compact devices. Typical uses listed by the manufacturer include wearable devices, smartphones, laptops, tablets, OLED displays, smart TVs, and digital cameras. Because the TPU outer layer withstands vibration, abrasion, and repeated bending, it is also positioned for demanding spots such as drone battery compartments and industrial robot joints, where both thermal insulation and physical surface protection are required. The composite surface is smooth, dust-free, and odorless, with no particle shedding under dynamic loads, which suits assembly inside sensitive electronic enclosures.

What temperature range can AGF-TADR operate in?

According to the published specification table, AGF-TADR has a temperature resistance range of -40 to 130°C and a continuous operating temperature of -20 to 120°C. The TPU support layer itself is described as having wide temperature tolerance and oil resistance for both high- and low-temperature environments. If your design involves sustained exposure near the upper boundary, or thermal cycling across the full range, we recommend validating the adhesive and TPU behavior on your actual assembly and confirming the latest values in the current TDS before design freeze.

Can AGF-TADR be die-cut or customized to specific shapes and sizes?

Yes. AGF-TADR is supplied in rolls with customizable size, and the thickness can be tailored within the 80-330 μm range beyond the three standard gauges. The flexible TPU-based composite is suitable for cutting to fit component outlines, including curved or irregular surfaces commonly found in battery packs and wearable assemblies. For OEM projects, buyers can provide drawings or CAD files so the factory can advise on feasible tolerances, adhesive coverage, and liner configuration. Custom die-cut parts, roll widths, and project-specific thicknesses are all open for discussion during the sampling stage.

How should AGF-TADR be installed and stored?

Installation is tool-free: remove the release liner and press the adhesive side onto a clean, dry surface such as metal, plastic, or a battery housing. The double-sided adhesive provides quick positioning without additional glue, which shortens assembly time on production lines. For best bond strength, surfaces should be free of oil, dust, and release agents before application. The film should be stored in a dry, room-temperature environment; the published shelf life is three years. Dielectric strength is rated at ≥4 kV/mm and volume resistivity at ≥1.0×10¹³ Ω·cm, supporting use where electrical insulation is also required.