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Flexible Aerogel Insulation Blanket (AG65)

Aerogel Blanket-AG65

Product Description

AG65-Aerogel blanket is made through a process of sol-gel, immersion, gelation, and supercritical extraction to remove the solvent, forming a 3D porous structure. The aerogel particles are attached to a glass fiber needle-punched felt with a density of 180 kg/m³. It can be produced in rolls or sheets, offering excellent properties such as fire resistance, super insulation, and soundproofing. Its easy cutting and installation features mean you don’t even need specialized tools.

Typical Applications

  • Insulation and thermal protection for industrial heat distribution networks.
  • Insulation for medium to high-temperature industrial equipment or furnaces.
  • Thermal insulation for steam turbines.
  • Insulation for pipeline insulation and thermal protection.
  • Building insulation

Insulation Principle Introduction

The 3D porous structure of aerogel has voids smaller than the diameter of air molecules, creating a vacuum-like insulation environment. Heat transfer through convection is completely blocked. With a porosity of over 95%, combined with the glass fiber’s ability to withstand temperatures up to 650°C and its flexibility, the aerogel blanket is particularly advantageous for insulating pipes, tanks, and other equipment requiring bending.

Product Advantages

  • High operating temperature: Flexible Aerogel Insulation Blanket (AG65) has a maximum long-term operating temperature of 650°C.
  • Outstanding insulation performance: With an ultra-low thermal conductivity, Flexible Aerogel Insulation Blanket (AG65) achieves equivalent insulation results while being only one-fourth the thickness of traditional materials.
  • Excellent fire resistance: The unique raw materials and production processes of this product provide it with excellent resistance to flame impact.
  • Excellent physical strength: Flexible Aerogel Insulation Blanket (AG65) possesses strong structural integrity and exhibits excellent tensile and compressive strength among lightweight insulation materials.

Unique Advantages of Anchor-Tech’s AG65

  • Solving the Dusting Issue: While other companies’ aerogel blankets tend to shed dust, our decade-long technical breakthroughs have significantly reduced this problem.
  • High Performance at Low Cost: With nearly 20 years of R&D and production experience, our products offer superior performance and stability. Economies of scale allow us to price our products over 30% lower than competitors.
  • Expert Advice and Custom Solutions: As pioneers in this field, we have nearly 20 years of industry experience, enabling us to provide the most professional advice and comprehensive insulation solutions. If you have any questions, please don’t hesitate to contact us via the email below.

Thermal Conductivity

Temperature(℃)

Thermal Conductivity W/(m*k)

0

0.02

100

0.024

200

0.028

300

0.035

400

0.045

500

0.064

Product Specifications

Thickness

3mm, 5mm, 6mm, 10mm or customized

Width

1500mm

Hydrophobicity

99%

Applicable temperature

-200~650℃

Density

180kg/m³

Chloride ion content

0.001%

Thermal conductivity at 25 ℃

0.016~0.023W/(m·K)

Thermal Conductivity Comparison (W/m·K)

Thermal Conductivity Comparison
Rock Wool 50kg/m³Glass Fiber Blanket 150kg/m³Ceramic Fiber Blanket 128kg/m³Glass Fiber Aerogel Blanket AG65 180kg/m³
25℃(77°F)0.0390.0330.0380.019
100℃(212°F)0.0430.0390.0420.020
200℃(392°F)0.0580.0470.0500.021
300℃(572°F)0.0740.0580.0700.025
400℃(752°F)0.0930.0770.0900.031
500℃(932°F)0.1050.0950.1300.035

Comparison of Thermal Insulation Effect Between Anchor-Tech Aerogel Blanket AG65 and Rock Wool for Pipeline Insulation

Insulation MaterialRock Wool128k Ceramic Fiber BlanketAerogel Blanket AG65
Insulation Thickness (mm)10010030
Pipe Diameter (mm)150150150
Pipe Internal Temperature300°C/572°F300°C/572°F300°C/572°F
Cold Surface Temperature39°C/102°F37°C/98°F38°C/100°F
Heat Loss (W/m)286285170

(Environmental Temperature: 25°C, Wind Speed: 0.5m/s)

As can be seen, Anchor-Tech’s Aerogel Blanket AG65 achieves the same thermal insulation effect as Rock Wool and 128k Ceramic Fiber Blanket with only one-third to one-quarter of the thickness (30mm vs. 100mm).

Manufacturer & Engineering Notes

Manufacturing & Project Experience

Anchor Aerogel has nearly 20 years of R&D and production experience in aerogel insulation, and the AG65 blanket reflects that process maturity: decade-long technical work has significantly reduced the dusting that affects other aerogel blankets, and economies of scale allow pricing over 30% lower than competitors. We support buyers with samples, technical advice, and comprehensive insulation solutions for pipelines, tanks, furnaces, and steam turbines. The thermal conductivity comparison and the pipeline case data on this page are drawn from our own testing; project-specific values are confirmed in the current TDS or a formal quotation.

Engineering Boundaries & Custom Options

Standard AG65 is a flexible blanket at 180 kg/m3 density, in 3/5/6/10 mm thicknesses, 1500 mm width, 99% hydrophobicity, and an applicable range of -200 to 650°C; customized thickness is available. Performance boundaries are defined by the glass fiber base: although pure aerogel withstands higher temperatures, the blanket's ceiling is 650°C. Published data show AG65 matching 100 mm rock wool or ceramic fiber blanket at only 30 mm thickness on a 300°C pipe. Limitations: it is not load-bearing, requires jacketing outdoors, and for cold insulation the PET aerogel blanket is recommended instead.

FAQ

Temperature Range

Pure aerogel can withstand temperatures up to 1000°C (US standard). However, since our product uses glass fiber felt as the base material, which has a maximum temperature resistance of 650°C (US standard), our glass fiber aerogel blanket has a maximum operating temperature of 650°C.

Simply wrap the aerogel blanket around the pipe and secure it with wire. For detailed illustrations, refer to the installation guide for aerogel blanket in pipe insulation.

The density of the glass fiber aerogel blanket is 180 kg/m3
Due to economies of scale, our glass fiber aerogel blanket is priced significantly lower than competitors. Please contact us for a detailed quote.
For cold insulation, we recommend using our PET aerogel blanket, which offers excellent cold resistance.
Our aerogel blanket is very safe to transport. Its main chemical component is silica, which is non-flammable, non-explosive, and non-toxic.

Aerogel felt comes in sheets, while the blanket is in rolls.

With years of technical improvements, our aerogel blanket can easily last over 15 years, even in most acidic or alkaline environments, as long as the temperature does not exceed the allowed range. It is also reusable. If it is used for building insulation and does not have a fire, it can be used for more than 100 years.

The glass fiber base provides stronger structural integrity, making it suitable for applications with vibrations. It is also more flexible for curved surfaces like pipes and tanks, whereas nano microporous boards are better suited for flat surfaces. Additionally, our product is 50%-60% cheaper than nano microporous boards.